Earth
Materials
Fired
In the section on
“Playing With Fire” there are kiln ideas that could
produce bricks and tiles. Some of these could be produced one or a
few at a time incidental to cooking meals or heating homes, without
requiring any additional energy. Consider creating specialized blocks
with a slight radius of about 5 feet. These could serve to make
fairly earthquake-resistant cisterns. A cistern 8 feet in diameter by
8 feet deep would be able to store 3008 gallons, or 11386 liters.
Civilization
The use of
earth-materials (mud, brick, and cement) unavoidably defines a
permanent lifestyle. Such structures have survived in use for
centuries, and indeed, they are he only structural survivors of
ancient civilizations. Ironically, these materials are by far the
most abundant, and serve some of the poorest of populations. One
drawback is that you don't want to be caught dead under such
materials during earthquakes.
Of all the
commodities, this single element will have the most far reaching
effect. If certain things are not established and maintained at the
beginning stages, the potential of building locally sustainable
community is forever lost. It is time to design the future.
In much of Latin
America, it is a standard practice to use the walls separating the
lots as walls of the homes themselves. The walls are impervious to
sound, and give the home a very solid and gracious feel. The
eight-to-ten foot walls bounding the back yard provide complete
privacy, and survive for generations.
If applied in the
USA, it would consolidate the 5-foot-wide “burglar-access”
strips on the sides, and the front yard setbacks commonly required in
the United States. These spaces would become part of one big yard for
the private use and enjoyment of the resident.
The massive front
door opening on the sidewalk itself completes the sense of security.
This single portal to the outside world would have two sections and
open to a patio entry area. The smaller section would be for people,
and the other side – normally latched – would allow the
passage of a vehicle. When both were open inviting access could be
provided to a home-based business.
Homes may be of
modest size, but very comfortable and convenient. Because of these
structural principles, there would be very little external difference
between the homes of the poor and the wealthy. Internally however,
they may live in very different worlds.
The village must be designed ahead of
time so that the number of residences would never exceed a pre-set
level. The surrounding agricultural land must also be established,
and never be encroached upon for development. There are numerous
other features that must also be considered.
The carrying capacity
of the land should be adequate to serve the maximum population of the
village under the worst of climatic conditions. Beyond this, reserve
capacity should be added for:
· Emergency
aid to others
· Failed
crop experiments
· Park
and recreation areas
· Planned
transportation corridors and terminals
·
Agriculture-related features such as processing sheds, paths,
and water systems
· Future
recycling and waste-processing facilities
· Trees
and other crops for energy and petrochemical replacement
· Garden
space for those receiving welfare benefits
·
Anticipated animal husbandry operations
Within the village itself, adequate
space must be reserved for:
· Retail
· Light
industry
· Community
meeting, dining, and entertainment
· Utility
production and distribution
· Research
and education
The most ancient and
standard earth material (besides caves and excavations) is dried mud
blocks. These only survive if they are coated with plaster to keep
them from washing away during rain storms. Alternatively,
they can be fired as bricks to last for the duration.
In relatively recent times “rammed
earth” has come into use. This material uses earth with just
enough water to clump it together, with just enough cement (typically
about 10%) to hold it together in wet weather. The mixture is forced
into forms with significant pressure. I have made rammed earth
components by using a three-pound sledge hammer to literally beat it
into place.
A kiln can be used to
drive the water molecules out of things like limestone and bones,
which can then be ground up to make cements and plasters.
Sometimes when I feel
I have too many problems to solve all at one time, I attempt the
mental exercise of developing solutions that will meet more than one
need.
A few years ago I dug
out an extra room in the basement. After dealing with the hernia I
had received from pushing dirt-laden wheelbarrows up a stairway (for
real), and giving away what I could, I still had this huge pile of
dirt that now needed to be moved somewhere else.
I envisioned building
it into terraces, but not being able to afford a mountain of railroad
ties at the time, I had to keep thinking. I came up with a
chicken-wire bag lined with plastic. The chicken wire would hold the
tension and the plastic would hold the earth.
I have found it
extremely important to commit ideas to experiment, no matter how
confident you may be that they will work. The principle being that if
you don't, you can wind up kidding yourself about having solutions
that are non-functional, and thereby build a false sense of security.
I remember disagreeing with an old man about the merits of a rope I
was planning to use for a particularly dangerous application; His
response was "That's a great rope -- till you pull on it."
Never wait to experiment until you can't afford to lose.
Anyway, I was sure
that the wire would be strong enough in this application, and was
right, but I had overlooked the structure of the mesh. After having
built a twelve-foot diameter by three-foot high enclosure of chicken
wire, lined it with plastic, and having filled it with earth, I had
the weary satisfaction of a tough job well done -- until it started
growing.
The problem was that
the hexagons that make up the chicken wire have points that run the
long axis of the wire. If you pull on two opposing corners of a
hexagon that is free to collapse, you will extend it to 150% of its
original length while decreasing its' width to zero. This is exactly
what was beginning to happen to my terrace. Pressure from the dirt
was free to stretch the perimeter while lowering its' height, and
soon I had the same tonnage of earth to manage all over again -- only
this time it was mixed with chicken wire and plastic.
Failures tend to make
one philosophical, and this is not really without merit. It's healthy
to occasionally lift your vision above the cobblestones of life and
remind yourself of where the road leads. I maintain that I have never
had an experiment that failed. If an experiment does not go the way I
expected it to, then its' value is actually enhanced. It has provided
information that would otherwise have been overlooked, and that is
what experiments are for. The corollary to this however, is that when
you desperately need a solution, don't experiment. It is for this
reason, by the way, that any of the projects described here that you
might anticipate really needing, should be constructed and
experienced before such a need arises. They all worked for me of
course, but I can make anything work--except chicken wire.
So back to the
chicken wire. If you pull evenly on the opposite sides (as opposed to
points) of a hexagon, it will stop stretching when it becomes a
rectangle that is as wide as one of the sides and twice as long. This
amounts to narrowing a network of hexagons by 50% and lengthening it
by less than thirty percent. So, I tried a less ambitious experiment
by cutting a couple of short lengths of chicken wire to about 30%
longer than the desired finished height of the "tank", and
wiring them together along the edges. I also pre-stretched the wire
to minimize the amount of adjusting that would take place after it
was filled with earth.
I made several
structures about 5 feet high by about 2 feet in diameter. The
structures were stable, as far as earth containment was concerned,
but they were dangerous in that they tended to tip over easily, and
weighed over 1000 lbs apiece.
A major refinement I
would suggest at this point is that you don't make this type of
structure more than 50% taller than it's diameter. I would also
suggest that you don't use clear polyethylene for the plastic,
because within a few months the sun will deteriorate the plastic and
leave you with bare chicken wire trying to contain earth. I know
you'd believe it if I told you how I found this out.
One
other technique which I read about but never tried (here we go
again), was the development of terraces from earth-filled tires. I
saw some pictures where each course was set back half-way from the
layer before it. The exposed earth was planted with nice weeds and
things so that the whole effect was that of an exceptionally
beautiful pile of trash.
As far as
applications go, wires and tires are cheap ways to build terraces.
Although the circular format of the wire limits its' use in a
downtown city lot, I can see it as being a handy technology for a
homestead of even very limited acreage. Here are a few ideas:
1.
Build a wind-break just north of your house.
2.
Use as a structural member for a primitive shelter, root cellar,
greenhouse, or barn.
3.
Build a graduated series of rows that optimize exposure to the south,
for planting a terraced garden.
4.
Use up excess dirt left over from digging out your basement.
By-the-way,
do you happen to know anybody who needs some dirt?
Underground
I’ve given a
little thought to underground structures. Basically, they are very
stable temperature wise, and they leave more of the surface available
for growing things. I considered making a parabolic shape and using
heliostats (see “Energy Tree”) to blast sunlight in
through the top. You would be able to have a tropical garden
underground in the severest of winters. I was thinking I could grow
the largest avocado orchard in the state of Colorado – assuming
one tree would do it.
One down side some
people have experienced in underground homes is in dealing with
humidity. So seal things carefully from both above and below, and
have a good supply of external air available.
If I were to attempt an underground
structure, rather than dig all the way down and then set up forms for
the concrete, I’d sculpt a parabolic dome in the earth and use
it as a form. I would leave a reinforced opening at the top for
access, so that the earth could be removed after the concrete was
well set. I would also add an access at the outer edge a little later
on.
There would be a
number of advantages to such a technique.
Most obvious is that forming would
be simplified, although cement would have to be applied as a
coating, rather than poured.
The outside of the shell would be
backfilled as you dug out the center of the dome.
If you didn’t mind having a
raised terrace, you could have the insulating advantages of a
subterranean structure without having to dig so deep. You could use
earth removed from the perimeter to build part of the parabolic form
above the original grade. This portion of the shell would then be
covered by earth removed from the center to develop the terrace.
Such an arrangement would place the perimeter access closer to the
original grade.
A parabolic shell would have a
very high strength for the amount of materials. Think “egg.”
Properly engineered, the dome
could later be expanded from the inside by excavating and casting
support pillars to greater depths. Such structures would of course
follow the ever-widening curve of the original parabola, and then be
connected by a surface shell. Since the concrete would be leaning
inward in this case, internal forms would be required.